Static electricity is a common but often overlooked issue in industrial processes. It can cause serious disruptions, from operator shocks and machine jams to manufactured products becoming damaged or defective.
Understanding how and where static electricity builds up is key to implementing the right solutions.
The impact of Static Electricity
Static electricity accumulates due to friction or material separation, and is particularly prominent in environments with low humidity. This can lead to problems such as:
- Process disruptions: like machine jams, misfeeds and material misalignment.
- Product damage: such as dust attraction, surface defects or electrostatic discharge (ESD) affecting sensitive components.
- Operator shocks: which can be harmful, lower productivity and cause fire safety concerns.
- Contamination risks: particularly in sectors like pharmaceuticals and medical device manufacturing.
Effective Static Control Solutions
Fortunately, there are a few things you can do to resolve these problems.
These devices generate a controlled stream of ions that neutralise static charge, preventing issues like material sticking, misalignment and dust attraction. They are ideal for use on conveyor belts and packaging lines, or in processes like blown-film extrusion.
Ionising air guns provide a portable, hand-held solution for removing static from specific areas. They emit ions which neutralise static charge while simultaneously removing dust and debris from surfaces, making them perfect for precision applications.
Static measuring equipment can be added on to production lines to detect electrostatic charge levels and identify areas where static electricity is building up. Handheld meters offer quick and easy readings, while in-line systems provide continuous monitoring for more consistent control. These tools are key for spotting static build-up and setting up an efficient static management system.
Protecting your Four P’s: Product, Process, People & Productivity
Unresolved static issues can lead to production delays, product defects and unnecessary costs. By using targeted solutions like anti-static bars, blowers or ionising air guns, businesses can prevent these issues before they impact operations.
Every workplace faces different static control challenges. Our team can assess your work environment and provide you with a comprehensive plan and solutions to keep you legally compliant and safe, protect your team, and optimise your equipment. Contact us today for a consultation.