Static electricity poses a serious risk to industries that use flammable materials, or that are prone to static buildup, like manufacturing and printing.
In environments where static electricity builds up, a single static spark can ignite fires or even trigger explosions. Notable incidents like the famous Hindenburg disaster, which was caused by a static discharge, highlight just how real the risk is.
So, what’s the best approach to tackle this invisible but dangerous problem?
Why Manufacturing is Prone to Static-Induced Fires
In a busy manufacturing environment, static electricity builds up constantly, especially when materials move across idle rollers, belts, or other surfaces. Now imagine a charge rising to reach 100,000 volts, all waiting to discharge with a single spark. In hazardous areas where flammable chemicals or solvents are used, that spark could be disastrous. This is exactly what happened at a solvents facility in Kansas in 2007. A single discharge set off an explosion that injured 11 workers and caused extensive damage.
Static sparks don’t only happen in high-profile disasters; they’re common in day-to-day operations. Unfortunately, these risks are often underestimated or even ignored in facilities that don’t have proper anti-static systems.
Using Anti-Static Technology for Fire Prevention
Fortunately, various technologies help neutralise static buildup, which in turn helps to prevent fires. Anti-static bars and ionising systems can be installed to maintain static levels below 3,000 volts. How do these systems work? By releasing ions that counteract static charges, thus preventing dangerous static build ups. In explosion-prone zones, static eliminators like Simco-Ion’s Performax Easy offer reliable performance and safety compliance, ensuring sparks won’t ignite volatile chemicals.
To monitor and control static effectively, manufacturing managers can also use static metres, which detect charge levels and alert personnel if they exceed safe limits. A static management system like Simco-Ion’s IQ Easy Platform helps control static charges throughout the production line, reducing fire risks and improving overall safety.
Creating a Safer and More Compliant Workplace
Implementing anti-static technology can significantly reduce fire risks. In manufacturing settings, the proactive use of static elimination tools decreases the chance of static-triggered fires. Beyond safety improvements, investing in these technologies aligns with regulatory standards, protecting businesses from potential fines related to fire safety compliance.
In summary, static electricity presents a very real danger in industries that handle flammable materials, with the potential to cause fires and explosions from a single spark. We’ve seen how incidents like the Hindenburg disaster and the 2007 Kansas solvents facility explosion underscore these risks. But, as we’ve covered, anti-static technologies like ionising bars, static eliminators, and static monitoring systems offer effective solutions. By proactively managing static buildup, manufacturers can create safer, more compliant workplaces, reducing fire risks and improving overall safety. So, don’t wait for a spark to become a disaster — take action to protect your facility and your team.